The CaCooka 6600 sandwich cookie inspection machine boasts numerous advantages. Firstly, it integrates advanced laser sensors with visual recognition technology to rapidly and accurately detect various defects on sandwich cookies, including missing top cookie layers, upside-down cookies, exposed filling, cracks, chipped edges and dimensional deviations. All defective products are rejected inline by the rear ejector and conveyed to a dedicated reject collection belt, ensuring finished goods meet quality standards.

Featuring an ergonomic integrated design, the CaCooka 6600 adapts to fillings and cookies of different colors and specifications. Its one-click product changeover function drastically shortens format switching time and cuts labor and time costs for customers.

The CaCooka 6600 is ideal for high-speed production lines with superior detection precision. It inspects 6 cookie lanes simultaneously at a maximum throughput of 36,000 pieces per hour. Customized solutions are also available tailored to the actual number of product lanes on manufacturers’ production lines.

It also counts and records daily inspection data in real time, assisting manufacturers with quality management and process improvement. Multiple communication protocol interfaces are provided for customers to easily collect production data.

 Top cover missing

 Reversal

 Overfilling

 Cracking

 Missing corner

 Size

1.Laser Sensors

 Extra-long working distance to meet sanitation requirements of cookie production equipment

 Sensors can be cleaned directly during operation without halting production

 Stable triggering and ultra-high measurement precision with repeat accuracy＜0.01 mm

2.Vision System

 Cameras sealed inside IP65-rated inspection modules for effective moisture and leakage resistance, adaptable to production environments

 Hygienic design with vision components kept apart from cookies

 Vertically adjustable light sources for easy product changeover and maintenance

 Independent maintenance-free LED light sources for each cookie lane

 Integrated touch screen for quick, convenient operation

3.Pneumatic Rejection

 No moving parts, simple structure to guarantee production safety

 Food-grade stainless steel air nozzles

 Each air nozzle independently adjustable

 High-speed rejection, up to 15 cookies ejected per second

 Built-in air storage tank supports continuous rejection operations

 Air pressure alarm function ensures stable rejection performance

4.Image Processing

Every cookie is inspected through a combination of image capture and proprietary algorithms. The complete inspection workflow follows this sequence: Positioning → Center localization → Crack detection → Cookie pattern verification → Filling exposure detection → Edge split inspection → Height tilt detection. This workflow reliably identifies all types of product defects.

 Equipped with the universal inspection software platform XispVision®

 Delivers detailed defect data statistics

 Standardized data interfaces supporting communication protocols (OPC-UA/Modbus-TCP) for convenient customer data acquisition

 The entire machine is fully constructed of stainless steel with food-grade hygienic design

 Outstanding inspection efficiency and precision

 Inspection modules feature IP65 protection rating, suitable for harsh working environments

 Compatible with all types of sandwich cookies, supporting one-click product changeover